Yes, transformer primaries use electricity (and therefore get warm) even when there is no load on the secondary winding. It’s usually just 5-10 watts, and that’ll be hot to the touch depending on how much thermal mass it has and airflow around it.

Should a transformer be hot to the touch?

Transformers should normally run between warm to very warm temperatures. Hot is a bad sign — especially in the case of output transformers (OTs). Make sure that other components are not the cause of excessive transformer heat.

What would cause a transformer to get hot?





If the transformer is not designed to supply the amount of current needed by the components on the circuit, it will overheat and likely die. Current generates heat. The more current that flows through the transformers coil, the hotter those tiny wires get.

What happens when a transformer gets hot?

The copper windings heat first when a transformer is overheating. Eventually, the wire will reach a temperature at which the insulation begins to degrade, to lose mechanical strength, to smoke and char, to catch fire, to melt, not necessarily in that order.

How do I know if my furnace is bad on my transformer?

Symptoms That Your Transformer is Under the Weather

  1. Your Heater Won’t Work. You wake up on a cold Minneapolis morning, peel yourself out of your warm bed, and head over to your home’s thermostat. …
  2. Your Circuit Breaker Trips. …
  3. Your System Hums and/or Vibrates.

How do you stop a transformer from overheating?





Transformer ratings also provide for ambient temperatures, and when this is exceeded, a transformer may overheat. The solution in such a situation is to relocate the transformer to a different area with lower ambient temperatures, or if possible, the ambient temperature at the primary location must be reduced.

Should furnace transformer be hot?

Yes, transformer primaries use electricity (and therefore get warm) even when there is no load on the secondary winding. It’s usually just 5-10 watts, and that’ll be hot to the touch depending on how much thermal mass it has and airflow around it.

How can you tell if a transformer is defective?

Simple Testing
To test your transformer, simply touch the red and black pins of your ohmmeter to the opposite ends of the transformer’s wiring. Read the display and compare the resistance on your ohmmeter to the resistance stated on the transformer’s data sheet.

How do I know if my low voltage transformer is bad?

Measure the secondary output of the transformer.

  1. If the expected voltage is not present on the secondary, either the transformer or a filtering or shaping component is bad. …
  2. If the testing of the filtering and shaping components show no problems, then the transformer is bad.


How do you keep a transformer cool?

Cooling Methods of a Transformer

  1. Oil Natural Air Natural (ONAN) Cooling.
  2. Oil Natural Air Forced (ONAF) Cooling.
  3. Oil Forced Air Forced (OFAF) Cooling.
  4. Oil Forced Water Forced (OFWF) Cooling.

Why does a transformer heat up without load?



The transformer is relying on the magnetic field in the transformer core to limit the flow of current. If you took away the core, and connected the winding directly to your 220V supply, then it would rapidly burn out, as the inductance is not enough to limit the current flow.

Do transformers give off heat?

All devices that use electricity give off waste heat as a byproduct of their operation. Transformers are no exception. The heat generated in transformer operation causes temperature rise in the internal structures of the transformer.

What is hot spot temperature in transformer?

Modern transformers make use of thermally upgraded paper that has been chemically treated to improve the stability of cellulose structure. The rated hot spot temperature for this kind of paper is 110°C and it can be seen that an increase of 7°C will double the aging acceleration factor.