The contact between these two needs to be very clean to work reliably. To burn out a new thermocouple in 1-2 weeks, the gas to your pilot would have to be set much too high and/or the position of the thermocouple would need to be very wrong, and even then I doubt it would fail so quickly.

Why does my thermocouple keep burning out?

Under constant exposure to a hot flame, a thermocouple wears down over time. Even a slight residue can make the thermocouple malfunction. The fix here is as easy as removing the thermocouple, cleaning it with a wire brush or something coarse (even an ordinary dollar bill works), and replacing.

Does thermocouple controlled gas valve?





The thermocouple detects the heat from the pilot light, and should the pilot light go out accidentally, the thermocouple will automatically shut off the gas valve. This prevents unburned gas from flooding into the combustion chamber, where a small spark might cause an explosion.

How long does a gas fire thermocouple last?

Although thermocouples can last several years, they don’t typically last as long as the furnace. It’s time to replace the thermocouple if the main furnace doesn’t stay lit. Most hardware and home improvement stores have replacements in stock.

Why does my pilot light keep going out with a new thermocouple?

Over time, thermocouples can malfunction, accumulate dust buildup, or the device can get bent away from the pilot light’s flame. In either case, the thermocouple will struggle to sense the pilot light and stop the gas supply.

How long should a thermocouple last?

How to Tell if You Have a Bad Thermocouple? Thermocouples can last up to 10 years if properly installed and maintained, while furnaces can last 15-20 years, although either may wear out sooner in multifamily units.

Does cleaning a thermocouple help?





Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up. Cleaning a thermocouple is not a fix for an issue, such as inaccurate readings.

How do I know if my thermocouple is bad?

If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.

What is the purpose of a thermocouple in a gas furnace?

Thermocouples are sensors used to measure temperature. It is a device used inside a gas furnace in Kansas, to assist the pilot light in keeping your furnace running and safe. It works rather like a fail-safe to keep unburned gas from accumulating and burning, exploding or causing another type of health risk.

What does it mean when your pilot light won’t stay lit?

If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.

How much does it cost to replace thermocouple?



It costs $150 to $250 to replace a thermocouple. It checks to make sure the pilot light is on. It will shut the gas off if it’s not.

How do you test a thermocouple?

Quote from the video:
Quote from Youtube video: If I take my wire and attach it to anywhere along the sheets of the probe. I attached to the sheath and I'm getting continuity this is a grounded thermocouple if this was an ungrounded thermocouple.

How do I stop the wind from blowing out my pilot light?

A pilot light shield will cover the pilot light to help prevent it from going out. You can buy one at the hardware store and install it yourself to see if that resolves the problem. Will work best if the problem keeps happening due to a draft in the room. Many gas water heaters connect to the chimney for ventilation.

Can wind cause a pilot light to go out?



Being exposed to drafts or wind – Most pilot lights simply blow out. Luckily, this is one of the easiest problems to fix.

Why does pilot go out on gas fireplace?

Some of the possible serious reasons for pilot lights to go out include loose or broken gas valves, thermocouples or heat exchangers, faulty venting, low gas pressure, or high winds. If you believe there is a serious problem, don’t hesitate to contact a professional.

Why did my pilot light go out on my water heater?

The most common reason that your pilot light on your water heater keeps going out is a damaged, bent or dirty thermocouple.

Should the pilot light always be on in a gas heater?

Should The Pilot Light Always Be On In A Gas Furnace? Yes, if the furnace is in operation, the pilot light will need to be on for it to be functional. However, some homeowners turn off their furnace’s pilot light in the warmer seasons when the gas furnaces aren’t in use.

How do you clean a thermocouple?



The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.

Why does my gas logs keep going out?

Drip Loop: moisture in the gas line can cause a failure in the drip loop. This could be the reason why your fireplace won’t stay lit. Moisture can dilute the natural gas, so you’ll want to have a professional see if this is the problem at hand.

Can you bypass thermocouple?

Realistically, you have just disabled the thermocouple, but you can also reach in and unclip it from its holding bracket where it meets the pilot light. In most cases it will be held on with a gravity clip, but some are held on with a screw that must be removed with a small screwdriver.