Do you have to grind concrete before epoxy?

Acid etching a garage floor is a great solution for those who are installing the floor themselves and do not have access to industrial grinders. However, for larger commercial jobs, older concrete, or worn floors we always recommend grinding before epoxy installation.

Can epoxy be used to level concrete?





Specifically, self leveling epoxy flooring can be applied over old cracked and damaged concrete floors to create a smooth, seamless surface. This is because during application the epoxy spreads out to fill cracks or chips in concrete floors.

Does concrete have to be smooth for epoxy?

Applying the epoxy to smooth concrete.

It is essential for the primer and epoxy to be painted over a rough surface for proper adhesion to take place. Use a floor grinder rather than a shot blaster for best results.

What can I use to grind concrete smoothly?

You can use either a regular cutting blade or what is known as a ‘wet blade’ when it comes to grinding and smoothing concrete, but a wet blade is likely the better option since this reduces friction and the accumulation of large amounts of concrete dust.

Can you put epoxy over self leveling concrete?





Another huge benefit to using epoxy for a self-leveling overlay is the fact that epoxy itself is a sealer. In theory, assuming your floor doesn’t require more than one coat of epoxy self-levelling overlay, you could do one coat and your floor would be level, sealed and the colour you want.

How do you prepare a concrete floor for epoxy?

Prepping Your Concrete Floor

Before you apply any coating, you need a clean, dry floor without debris, moisture, cracks or holes. Give the area a thorough sweep. Clean up any grease stains with a degreaser and a stiff brush. You don’t need to remove all of the discoloration, just the greasy residue.

How thick can you pour epoxy floor?

Epoxy thicknesses can range from . 2 – 3 mils to 250 mils (1/4”) or thicker, depending on the application. The thinner epoxy floorings are typically used for new concrete or concrete that is in decent shape and does not need a lot of repair work.

What is the cheapest way to level a concrete floor?



The cheapest way to level a concrete floor is to use a specialized sand mix. This sand mix is 90% more affordable than self-leveling concrete while producing similar results. To do this, you will spread the sand mix across the top, spray it with water, and then let it dry.

Can I use a grinder to smooth concrete?

An angle grinder can be used to level, smooth and polish concrete by grinding it down. They can also be used to remove paint and floor adhesives. To grind concrete with a angle grinder you need a diamond cup wheel, a dust shroud attachment, and a vacuum cleaner.

How do you smooth uneven concrete?

To smooth a rough concrete slab, you will need to brush off all debris with a broom, then wash away the grime with a mop using neutral cleaner and warm water. Next, you will want to identify the areas with cracks or misshapen areas.

How do you fix rough concrete surface?



Fill the damaged areas with epoxy resin to the surface level of the surrounding concrete floor. Use a putty knife to fill the crack or hole in the concrete, and then level the top of the resin with the floor using the knife. Allow the patch to dry overnight.

Can you grind down rough concrete?

If you have any type of concrete surface, it can be smoothed with a concrete grinder to achieve the desired look using common concrete grinding techniques. A concrete grinder is an abrasive tool working with a diamond attachment. It works on rough concrete surfaces, resulting in a smooth and stylish finish.

Can you grind concrete to level it?

If you have an uneven concrete slab, you could replace it or cover it with leveling compound. But consider grinding it instead. Powerful grinding equipment is available at rental centers that cater to contractors.

How do you even out a concrete floor?

The easiest way is to use a self-leveling compound, also called liquid floor underlayment or floor resurfacer, within sections of level-cut rails. The material flows out like thick syrup, then hardens into a smooth, perfectly level surface, sometimes in less than an hour.

How do you level uneven concrete?



Grind any high and inconsistent spots into the same level by moving the grinding plate back-forth and sideways. Mix your leveling compound into a thin and consistent paste. The paste seals the floor cracks. Spread the leveling primer on the surface using a soft bristle push broom and ensure the layer is smooth.