How big should return air vents be?

16 inches by 20 inches





A typical return vent is 16 inches by 20 inches, according to Hunker. It includes the cold return air duct grille. If you consult the duct CFM sizing chart, you can quickly figure out that a 16×20 inch can handle about 1,500 CFM airflow. Here’s where most people make a mistake.

How do I make a return air plenum?

Quote from the video:
Quote from Youtube video: Probably gonna be a 3-piece box. You can make them a five-piece you can make them you know three-piece there's numerous ways that they can be made. And ain't none of them wrong necessarily.

Where should I put my return and supply ducts?

They must be correctly placed and unobstructed —Return ducts are usually placed in hallways, under stairwells, or in larger open areas of your home. This placement ensures that they will be able to pull in enough air to take back to the HVAC equipment.

What is a duct takeoff?

Top takeoff is used to cut into plenum or rectangular duct to begin a trunk line or branch-like runs. It allows transition from an air plenum or square duct to a round pipe.

Can HVAC return be too big?





No such thing as too much return. It will not take in any more air than it pushes out, thus no such thing as too big. Its hard to imagine a return that is too big ,but you want the return to have some draw to evacuate an area.

Can you oversize a return duct?

For the most part, the only issue with oversized ducting is that it is a waste of money and space. However, HVAC blowers do require a certain amount of external static within the first three foot of the blower. ECM motors may not ramp up to speed if there is too little SP on the return side.

How far apart should duct takeoffs be?

This is the ‘Two-Foot Rule?. Ideally, you should allow at least 24′ between takeoffs and at the end of any duct run.

How do you cut into existing ductwork?

Quote from the video:
Quote from Youtube video: Right on the end of the screwdriver to get it. And then you basically turn it straight up. So you can see how it's actually a pretty clean. Cut that it makes there in the ductwork.

What is a scoop in ductwork?



Directional takeoffs have some form of a metal scoop or extractor fitting (turning vanes that protrude into the airstream). The idea is to grab air from the duct and direct it into the branch fitting.

How do I move my HVAC return?

Quote from the video:
Quote from Youtube video: To move the return vent down i simply cut out a space identical to the size of the return vent already right below where the existing return vent is to do this i used a box cutter.

Can you make a cold air return smaller?

Modify Cold Air Duct Sizes



Whenever possible, expand your existing ducts vertically by cutting out pieces of wallboard and installing a new cover and air filter to fit. If it’s not possible to expand vertically, expand horizontally as much as possible to fit the existing ductwork.

What happens if there is not enough return air?



If there is not enough air coming from the return vents (problems with exhaling), you will have problems with the air supply as well (problems with inhaling). You will practically see this insufficient ‘breathing’ as: Air conditioner blowing warm air (in the summer). Furnace blowing cool air (in the winter).

How much does it cost to move a return air vent?

Move an Exhaust Vent: national average cost

cost to move an exhaust vent
National Avg. Materials Cost per vent $79.69
National Avg. Cost (labor and materials) for 1 vent $493.59
National Cost Range (labor and materials) for 1 vent $448.77 – $538.41


What happens if my return is too small?

If the return duct is too small, there are an inadequate number of return grilles or they are undersized, it can’t return enough air to recirculate back into the system. The average duct system has 25% less return air than required according to National Comfort Institute.

Do you need a return air vent in every room?



While it is a myth that air return grilles are required in each and every room in the house, it is definitely necessary to have more than one of these grilles installed at strategic places in the house. The most important place to have these would be the bedroom.

Should HVAC returns be high or low?

For optimal efficiency, it’s ideal to have return registers installed. To ensure efficiency during the cooling season, your home should have high registers. High return registers draw hot air that rises to the ceiling back into the system to repeat the cooling cycle.

What happens if a room doesn’t have a cold air return?

The consequences of inadequate return air pathways



Some of that air will find its way under the door and through interior leaks back to the central return vent. The rest of it, though, will push through openings and leak to the outdoors and into interstitial spaces. It leaks out.