What size ducts should my return air be?

Calculate the square root of the total. (Example: 4 (ton unit) x 144 square inches = 576 squared. The square root of 576 is 24. Therefore, your return air duct and grill size will be 24 by 24 inches.)

Should supply and return ducts be the same size?





In a rule of thumb sense the return duct should be the same size as all the supply ducts combined.

What size return duct do I need for a 3 ton?

Recommended airflow is typically 400 cfm per ton of AC. A 3 ton AC would therefore need 1200 cfm airflow. With only 423 sq in of return your air velocity through the grille would be just over 400 ft/min, a good number as far as noise is concerned.

Can return duct be too big?

Can an air return be too big? No, an air return cannot be too big, except in extreme cases where a closed room is temporarily under negative air pressure. Return vents maintain air pressure, filter out debris, and are critical to the efficient operation of any HVAC system.

How do you size a return grille?

To calculate return air grille size, take the CFM of the HVAC unit and divide it by 350 to get the grille area in square feet. Next, multiply the grille area by 144 to convert it into square inches. Finally, choose your preferred grille size that matches the required grille area.

What happens if there is not enough return air?





If there is not enough return air available, your HVAC system will not heat or cool properly. They must be properly sized — Return air ducts must be large enough to carry a sufficient amount of expended air back to your furnace, air conditioner, or heat pump.

Can a return air duct be too small?

If the return duct is too small, there are an inadequate number of return grilles or they are undersized, it can’t return enough air to recirculate back into the system. The average duct system has 25% less return air than required according to National Comfort Institute.

How much CFM can a duct handle?

The smallest 6×4 ducts can handle 60 CFM airflow.



CFM Sizing Chart For Metal Round Ducts (50-2,000 CFM)

Duct Size (Inches) Metal Duct Airflow (CFM)
12 inches 525 CFM
14 inches 750 CFM
16 inches 1,200 CFM
18 inches 1,500 CFM

How many CFM is a 7 inch round duct?

Flex duct moves less air than hard pipe, if you look at 7″ hard pipe on the duct Calculator you will see that at 900 FPM and . 05 static you will see it moving around 125 to 130 CFM.

How do you increase return air flow?



5 Ways to Improve Airflow in Your Home

  1. Check Vents and Registers. One of the simplest things you can do to increase airflow in your home is to check the vents and registers in each room. …
  2. Turn on Ceiling Fans. …
  3. Schedule HVAC Maintenance. …
  4. Consider Duct Cleaning. …
  5. Invest in a Ventilator.


Should return air vents be high or low?

For optimal efficiency, it’s ideal to have return registers installed. To ensure efficiency during the cooling season, your home should have high registers. High return registers draw hot air that rises to the ceiling back into the system to repeat the cooling cycle.

Will duct cleaning improve the airflow?



Duct Cleaning Improves Air Flow



False. If you currently have air flow issues, hot or cold spots or lack of heating or cooling coming into your home, duct cleaning is not a permanent solution. Duct cleaning only removes small particles that have settled throughout your duct system over time.

Do you need a cold air return in every room?

While it is a myth that air return grilles are required in each and every room in the house, it is definitely necessary to have more than one of these grilles installed at strategic places in the house. The most important place to have these would be the bedroom.

Can I put furniture in front of a return vent?

Home Inspection Insider explains that an air return vent needs 6-12 inches of space in front of it, and recommends that you do not put large, bulky furniture like couches and bookshelves in front of an air return vent.

How many return vents do you need in a house?

Your Home Might Not Have Enough Return Vents



Having several return vents (ideally one in every room, but even two or three is better than just one) creates consistent air pressure. If you have one return vent, your home is fine. Keep the doors to each room open so air can properly circulate.

Should bedrooms have air returns?



Each bedroom needs either: A return air grille ducted back to the furnace; A through-the-wall transfer grille connecting the bedroom and the adjacent hallway; or. A crossover duct (a jumper duct) connecting a ceiling grille in the bedroom with a ceiling grille in the hallway.

Where do you put return air vents?

The Location of Cold Air Return Vents

  • Examine your home heating system. …
  • Place your cold air return vents on the inside walls of buildings at the lowest point. …
  • Place the vent at least 10 feet away from a thermostat, because the cold air draft may cause incorrect temperature readings.

How long can a return air duct be?

Duct Size – Single Return



For most systems, the minimum duct size (see Table 1) is sufficient for up to 25 feet (8 m) with no more than three 90° bends.